Flameproof Lift / Elevator
Jayco Flameproof Lift / Explosion Proof Elevator is a specially engineered vertical transportation system designed for the safe movement of personnel and materials in hazardous environments where flammable gases, vapours, combustible dust, or explosive atmospheres may be present. Built with certified flameproof electrical components and robust mechanical construction, these elevators provide maximum safety, reliable performance, and long service life in demanding industrial applications.
Designed in accordance with applicable hazardous area standards, Jayco Flameproof Lifts are equipped with Flameproof Motors, Flameproof Control Panels, Flameproof Push Buttons, Flameproof Junction Boxes, and Explosion-Proof Electrical Accessories to eliminate ignition risks in hazardous zones.
Jayco Flameproof Lifts can be supplied as Passenger Lifts, Goods Lifts, Goods-cum-Passenger Lifts, Service Lifts, and Material Lifts, customized to suit the customer's application, site conditions, and hazardous area classification.
Product Specifications
| Parameter | Specification |
|---|---|
| Product Type | Flameproof Lift / Explosion Proof Elevator |
| Operation | Electric Operated |
| Lift Type | Passenger Lift / Goods Lift |
| Safe Working Load (SWL) | 500 kg to 5,000 kg |
| Capacity | 500 kg to 5,000 kg |
| Height of Travel | Up to 75 Meters |
| No. of Floors | Ground + Multiple Floors |
| Travel Speed | 0.2 to 1.5 m/sec (As per Application) |
| Drive System | Traction Machine / Wire Rope Electric Hoist |
| Guide System | Precision T-Guide Rails |
| Cabin Construction | Heavy-Duty MS / SS304 / SS316 |
| Cabin Door | Automatic Sliding / Manual Swing / Collapsible Door |
| Landing Doors | Automatic / Swing Type / Collapsible Door |
| Motor | Flameproof Electric Motor |
| Motor Insulation | Class F |
| Protection Class | IP65 / IP66 |
| Hazardous Area Classification | Zone 1, Zone 2, Zone 21 & Zone 22 |
| Gas Group | IIA / IIB / IIC |
| Temperature Class | T1 to T6 |
| Power Supply | 415V, 3 Phase, 50 Hz AC |
| Control System | Flameproof Microprocessor-Based Controller |
| Standard Colours | Orange, Light Grey, Yellow & Black / Stainless Steel Finish |
| Application | Hazardous Area Personnel & Material Transportation |
Design & Manufacturing Standards
- IS/IEC 60079 Series – Equipment for Explosive Atmospheres
- IS 14665 – Electric Traction Lifts
- IS 15259 – Goods Lifts
Standard Features
Mechanical Features
- Heavy-duty lift structure
- Precision guide rail system
- Robust traction or hydraulic drive
- Heavy-duty fabricated cabin
- Anti-skid cabin flooring
- Smooth and stable travel
- Low vibration operation
- Long service life
Flameproof Electrical Features
- Flameproof electric motor
- Flameproof control panel
- Flameproof push button station
- Flameproof landing operating panels
- Flameproof junction boxes
- Flameproof cable glands
- Certified hazardous area wiring
- Class F insulated motor
- IP65/IP66 protected electrical equipment
Safety Features
- Automatic electromagnetic brake
- Door safety interlocks
- Emergency stop system
- Overload protection
- Overspeed governor
- Safety gear mechanism
- Upper & Lower Limit Switches
- Phase Failure & Phase Reversal Protection
- Emergency Manual Rescue Device
- Hydraulic safety valve (Hydraulic Model)
- Alarm & Emergency Communication System
Optional Features
- Stainless Steel Cabin (SS304 / SS316)
- Automatic Sliding Doors
- Variable Frequency Drive (VFD)
- Touch Screen Control Panel
- Digital Floor Indicator
- Voice Announcement System
- Battery Backup (UPS)
- Automatic Rescue Device (ARD)
- Access Control System
- Load Monitoring System
- CCTV Camera
- Explosion Proof LED Lighting
- Air Ventilation System
- Weatherproof Outdoor Design
- Marine Duty Paint System
- Customized Cabin Size
- Customized Lift Height
- Customized Paint Shade
Standard Scope of Supply
- Lift Cabin
- Lift Structure
- Guide Rails
- Traction Machine / Hydraulic Power Pack
- Flameproof Electric Motor
- Flameproof Electrical Control Panel
- Flameproof Operating Panels
- Landing Doors
- Door Interlocking System
- Guide Shoes
- Counterweight (Traction Type)
- Buffers
- Safety Devices
- Wiring & Electrical Accessories
- Operation & Maintenance Manual
- General Arrangement Drawing
- Routine Test Certificate
Applications
Jayco Flameproof Lifts / Explosion Proof Elevators are widely used in:
Why Choose Jayco Flameproof Lift / Explosion Proof Elevator?
Technical Advantages
- Designed for explosive gas and dust atmospheres
- Certified flameproof electrical equipment
- Heavy-duty structural design
- Smooth and vibration-free operation
- High load carrying capacity
- Precision floor leveling
- Low power consumption
- Quiet operation
- Long operating life
- Suitable for continuous industrial duty
Frequently Asked Questions (FAQs)
A Flameproof Lift / Explosion Proof Elevator is a specially designed lift equipped with certified flameproof electrical components for the safe transportation of personnel and materials in hazardous areas where explosive gases, vapours, or combustible dust may be present.
Jayco Flameproof Lifts are available from 500 kg to 10 Ton depending on the application and customer requirements.
Our lifts can be designed for Zone 1 & Zone 2 Gas Hazardous Areas and Zone 21 & Zone 22 Dust Hazardous Areas, with IIA, IIB, or IIC Gas Group and T1 to T6 Temperature Class ratings as required.
Yes. We offer customized cabin sizes, lifting capacities, travel heights, number of floors, door arrangements, hazardous area classifications, drive systems, and control systems to meet project-specific requirements.
They are widely used in oil & gas plants, refineries, petrochemical plants, chemical industries, pharmaceutical facilities, fertilizer plants, paint manufacturing units, offshore platforms, LPG terminals, and other hazardous process industries.
Jayco Flameproof Lifts are available with Traction Drive or Hydraulic Drive Systems, depending on lifting height, load capacity, and application requirements.
Yes. Jayco provides complete installation, testing, commissioning, statutory assistance (where applicable), operator training, and technical support.
Yes. We provide genuine flameproof spare parts, preventive maintenance services, annual maintenance contracts (AMC), and prompt after-sales support.
Yes. Outdoor models are available with weatherproof structures, corrosion-resistant coatings, IP65/IP66-rated flameproof electrical equipment, and marine-duty paint systems for harsh industrial environments.
Jayco Flameproof Lifts are equipped with certified flameproof motors and controls, automatic electromagnetic brakes, overload protection, overspeed governor, safety gear, emergency stop buttons, door interlocks, upper & lower limit switches, automatic rescue device (optional), and emergency communication systems to ensure safe, reliable, and compliant operation in hazardous industrial environments.
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