Winches

Electric Winch

Jayco Electric Winch is a robust, high-performance, and reliable lifting and pulling solution designed for heavy-duty industrial applications. Engineered using premium-quality components and advanced manufacturing technology, our Electric Winches provide smooth operation, high pulling efficiency, superior durability, and low maintenance. Designed for continuous and demanding operations, they ensure safe and efficient handling of heavy loads across a wide range of industries.

Jayco Electric Winches are available in various capacities, rope lengths, and operating speeds to suit diverse applications. They can be supplied in floor-mounted configurations and customized according to specific requirements.

Product Specifications

Parameter Specification
Product Type Electric Winch
Operation Electric Operated
Safe Working Load (SWL) 500 kg to 50000 kg (0.5 Ton to 50 Ton)
Wire Rope Capacity As per Application
Wire Rope Length Up to 1500 Meters
Lifting / Pulling Speed 2 to 15 Meters/Minute
Duty Classification IS / FEM Standards
Winch Drum Precision Machined Steel Drum
Gearbox Heavy-Duty Helical / Worm Reduction Gearbox
Motor Squirrel Cage Induction Motor with Brake
Motor Insulation Class F
Protection Class IP55 (Optional IP65)
Power Supply 415V, 3 Phase, 50 Hz AC
Control System Pendant Push Button Station / Optional Wireless Radio Remote Control
Brake System Electromagnetic / Electrohydraulic Fail-Safe Brake
Mounting Type Floor Mounted
Standard Colours Orange, Light Grey, Yellow & Black (Custom Colours Available)
Application Lifting, Pulling & Material Handling

Design & Manufacturing Standards

  • IS Standards
  • FEM Standards
  • IEC Electrical Standards

Standard Features

Mechanical Features

  • Heavy-duty fabricated steel frame
  • Precision-machined steel rope drum
  • Heavy-duty reduction gearbox
  • High-strength galvanized wire rope
  • Robust drum shaft assembly
  • Heavy-duty bearings
  • Compact and rugged construction
  • Long service life

Electrical Features

  • Energy-efficient squirrel cage induction motor
  • Electromagnetic fail-safe brake
  • Class F insulated motor
  • IP55 protected electrical components
  • Reliable electrical control panel
  • Pendant Push Button Station
  • Smooth and precise operation

Safety Features

  • Electromagnetic / Thruster brake
  • Overload Protection (Optional)
  • Emergency Stop Button
  • Upper & Lower Limit Switches (Optional)
  • Thermal Overload Protection
  • Phase Failure & Phase Reversal Protection
  • Wire Rope Guide (Optional)

Optional Features

  • Variable Frequency Drive (VFD)
  • Dual Speed Operation
  • Wireless Radio Remote Control
  • Load Limiter
  • Digital Load Display
  • Grooved Drum
  • Rope Guide
  • Stainless Steel Wire Rope
  • Flameproof / Explosion Proof Design
  • Weatherproof Outdoor Design
  • Marine Duty Paint System
  • Encoder Feedback System
  • Customized Rope Length
  • Customized Paint Shade

Standard Scope of Supply

  • Electric Winch Assembly
  • Electric Motor
  • Heavy-Duty Gearbox
  • Wire Rope Drum
  • Wire Rope
  • Hook / Shackle (As Required)
  • Electrical Control Panel
  • Pendant Push Button Station
  • Electromagnetic Brake
  • Foundation Mounting Hardware
  • Operation & Maintenance Manual
  • General Arrangement Drawing
  • Routine Test Certificate

Applications

Jayco Electric Winches are widely used in:

Construction Projects Infrastructure Projects Engineering Industries Manufacturing Plants Warehouses Steel Plants Cement Plants Power Plants Shipyards Marine Industries Mining Industries Oil & Gas Industries Railway Projects Material Handling Systems Loading & Unloading Operations Recovery & Towing Applications Gantry & Lifting Systems

Why Choose Jayco Electric Winch?

Over 40 Years of Manufacturing Experience Heavy-Duty & Robust Construction Premium-Quality Components High Pulling & Lifting Capacity Smooth & Reliable Performance Energy-Efficient Design Low Maintenance Cost High Operational Safety Competitive Pricing Timely Delivery Complete Installation & Commissioning Support Reliable After-Sales Service Genuine Spare Parts Availability Customized Solutions for Every Application

Technical Advantages

  • High-strength fabricated steel construction
  • Precision-engineered rope drum
  • Heavy-duty gearbox for continuous operation
  • Efficient electromagnetic braking system
  • Smooth and controlled lifting & pulling
  • Low power consumption
  • Quiet and vibration-free operation
  • Long operating life
  • Easy maintenance
  • Designed for continuous industrial duty

Frequently Asked Questions (FAQs)

An Electric Winch is a motor-driven machine designed to pull, lift, or position heavy loads using a steel wire rope wound around a rotating drum.

Jayco Electric Winches are available in capacities ranging from 500 kg (0.5 Ton) to 50 Ton. Higher capacities can be designed and manufactured upon request.

Yes. We offer customized pulling capacities, rope lengths, drum sizes, operating speeds, mounting arrangements, control systems, and electrical specifications to meet customer requirements.

Our Electric Winches are widely used in construction, engineering, manufacturing, steel plants, shipyards, mining, oil & gas, power plants, railway projects, marine applications, and general material handling industries.

The winch can be operated using a Pendant Push Button Station or an optional Wireless Radio Remote Control for improved operator convenience and safety.

  • Heavy-duty construction
  • High pulling efficiency
  • Smooth and reliable operation
  • Long service life
  • Low maintenance
  • Energy-efficient design
  • Customized engineering solutions
  • Excellent after-sales support

Yes. Jayco provides installation guidance, testing, commissioning, operator training, and complete technical support whenever required.

Yes. We provide genuine spare parts along with prompt after-sales service to ensure reliable and uninterrupted operation.

Yes. Jayco Electric Winches are designed for Pulling, lifting, hauling, positioning, towing, and material handling applications, subject to the intended duty cycle and operating conditions.

Jayco Electric Winches can be equipped with electromagnetic fail-safe brakes, overload protection, emergency stop buttons, limit switches, thermal overload protection, phase protection devices, rope guides, and robust mechanical components to ensure safe, smooth, and reliable operation.

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