Dock Leveller

Jayco Dock Leveller is a robust, reliable, and efficient loading dock solution designed to bridge the height difference between loading docks and transport vehicles, ensuring safe, smooth, and efficient loading and unloading of goods. Manufactured using premium-quality Mild Steel (MS) and advanced engineering technology, our Dock Levellers provide excellent load-bearing capacity, smooth operation, high operational safety, and long service life.

Jayco Dock Levellers are available in Hydraulic and Mechanical models to suit various industrial applications. Designed for warehouses, logistics centers, manufacturing plants, cold storage facilities, and distribution centers, they improve productivity while reducing loading time and enhancing operator safety.

Our Dock Levellers are available in various capacities and platform sizes and can be customized to meet specific customer requirements.

Product Specifications

Parameter	Specification
Product Type	Dock Leveller
Operation	Hydraulic / Mechanical
Construction Material	Heavy-Duty Mild Steel (MS)
Safe Working Load (SWL)	6 Ton to 15 Ton
Platform Size	As per Customer Requirement
Platform Width	1800 mm to 2500 mm
Platform Length	2000 mm to 3000 mm
Lip Length	400 mm to 500 mm
Operating Range Above Dock	Up to +350 mm
Operating Range Below Dock	Up to -250 mm
Hydraulic System	Electro-Hydraulic Power Pack (Hydraulic Model)
Hydraulic Motor	415V, 3 Phase, 50 Hz AC
Control System	Push Button Control Panel
Platform Deck	Anti-Skid Chequered Plate
Surface Finish	Epoxy Primer with Industrial PU Paint
Standard Colours	Orange, Light Grey, Yellow & Black (Custom Colours Available)
Application	Loading & Unloading Operations

Design & Manufacturing Standards

IS 2062 – Structural Steel
IS 3177 – Applicable Design Practices

Standard Features

Structural Features

Heavy-duty fabricated Mild Steel platform
Anti-skid chequered plate deck
Reinforced platform structure
Heavy-duty hinged lip
Compact pit-mounted design
High load-bearing capacity
Rugged industrial construction
Long service life

Hydraulic Features (Hydraulic Model)

Electro-hydraulic power pack
Heavy-duty hydraulic cylinders
Push-button operation
Smooth lifting and lowering
Automatic lip extension
Leak-proof hydraulic system
Low maintenance

Mechanical Features (Mechanical Model)

Manual operating mechanism
Counterbalance spring system
Easy operation
Rugged construction
Maintenance-friendly design

Safety Features

Anti-slip platform surface
Heavy-duty safety toe guards
Maintenance support strut
Hydraulic hose burst protection (Hydraulic Model)
Emergency stop facility
Safe working platform
Factory load tested
High safety factor

Optional Features

Hydraulic Dock Leveller
Mechanical Dock Leveller
Telescopic Lip
Swing Lip
Stainless Steel Platform
Weatherproof Control Panel
Galvanized Finish
Dock Bumpers
Wheel Guides
Traffic Signal Lights
Vehicle Restraint System
Customized Platform Size
Customized Capacity
Special Paint Shade

Standard Scope of Supply

Dock Leveller Platform
Lip Plate
Hydraulic Power Pack (Hydraulic Model)
Hydraulic Cylinders
Electrical Control Panel
Push Button Operating Station
Maintenance Support Strut
Fasteners & Hardware
Installation Drawing
Operation & Maintenance Manual
Routine Test Certificate
Warranty Certificate

Applications

Jayco Dock Levellers are widely used in:

Warehouses Logistics & Distribution Centers Manufacturing Industries Automobile Industries FMCG Industries Food Processing Plants Pharmaceutical Industries Cold Storage Facilities Packaging Industries E-Commerce Fulfilment Centers Textile Industries Chemical Industries Export & Import Warehouses Loading Bays Material Handling Operations

Why Choose Jayco Dock Leveller?

Over 40 Years of Manufacturing Experience Heavy-Duty Mild Steel Construction Hydraulic & Mechanical Models Available Premium-Quality Components Smooth & Reliable Operation High Load Carrying Capacity High Operational Safety Low Maintenance Cost Energy-Efficient Hydraulic System Competitive Pricing Timely Delivery Complete Installation & Commissioning Support Reliable After-Sales Service Genuine Spare Parts Availability Customized Solutions for Every Application

Technical Advantages

Bridges the gap between dock and vehicle
Fast and efficient loading/unloading
Heavy-duty anti-skid platform
Smooth hydraulic operation
Robust fabricated construction
High structural strength
Easy maintenance
Long service life
Suitable for continuous industrial operation
Improves workplace safety and productivity

Frequently Asked Questions (FAQs)

A Dock Leveller is a loading dock equipment used to bridge the height difference between a loading dock and a vehicle, allowing forklifts and pallet trucks to move safely and efficiently during loading and unloading operations.

Jayco Dock Levellers are available in capacities ranging from 3 Ton to 15 Ton. Higher capacities can be manufactured on request.

We manufacture Hydraulic Dock Levellers and Mechanical Dock Levellers to suit different industrial applications and budgets.

Yes. We offer customized platform sizes, capacities, lip configurations, operating ranges, and control systems to meet specific customer requirements.

Dock Levellers are widely used in warehouses, logistics centers, manufacturing plants, cold storage facilities, pharmaceutical industries, food processing plants, e-commerce fulfillment centers, and distribution hubs.

Yes. Jayco provides installation, testing, commissioning, operator training, and complete technical support whenever required.

Yes. We supply genuine spare parts and provide prompt after-sales service, preventive maintenance, inspections, and technical support.

Yes. Jayco Dock Levellers can be designed for both new installations and retrofitting into existing loading dock pits, subject to site dimensions.

Yes. Outdoor models can be supplied with weatherproof electrical components, corrosion-resistant paint systems, and galvanized finishes for enhanced durability.

Jayco Dock Levellers are equipped with anti-skid chequered plate platforms, maintenance support struts, hydraulic hose burst protection (hydraulic models), safety toe guards, emergency stop controls, and factory-tested construction to ensure safe and reliable loading operations.