Hydraulic Stacker (Manual Operated)
Jayco Hydraulic Stacker (Manual Operated) is a robust, economical, and user-friendly material handling equipment designed for lifting, stacking, transporting, and positioning palletized goods in warehouses, factories, workshops, and distribution centers. Manufactured using premium-quality Mild Steel (MS) and precision-engineered hydraulic components, our Manual Hydraulic Stackers provide smooth lifting, excellent stability, high load-bearing capacity, and long service life.
The stacker is manually propelled and hydraulically operated through a foot pedal and hand lever, making it an ideal solution where electrical power is not required. Its compact design allows easy operation in narrow aisles while ensuring safe and efficient material handling.
Jayco Manual Hydraulic Stackers are available in various lifting capacities, lift heights, and fork dimensions and can be customized to suit specific customer requirements.
Product Specifications
| Parameter | Specification |
|---|---|
| Product Type | Hydraulic Stacker (Manual Operated) |
| Operation | Manual Push with Hydraulic Lift |
| Construction Material | Heavy-Duty Mild Steel (MS) |
| Safe Working Load (SWL) | 500 kg to 2,000 kg (0.5 Ton to 2 Ton) |
| Standard Capacity | 500 kg / 1 Ton / 1.5 Ton / 2 Ton |
| Maximum Lift Height | Up to 3,000 mm |
| Standard Lift Heights | 1.6 m / 2.0 m / 2.5 m / 3.0 m |
| Fork Length | 900 mm / 1150 mm |
| Fork Width (Adjustable) | 300 mm to 850 mm |
| Minimum Fork Height | 85 mm |
| Lifting Mechanism | Hydraulic Cylinder |
| Hydraulic Operation | Foot Pedal & Hand Lever |
| Mast Type | Single Mast / Duplex Mast |
| Steering Wheels | Nylon / Polyurethane (PU) |
| Load Rollers | Nylon / Polyurethane (PU) |
| Braking System | Mechanical Parking Brake |
| Surface Finish | Powder Coated / Epoxy Primer with Industrial PU Paint |
| Standard Colours | Orange, Light Grey, Yellow & Black (Custom Colours Available) |
| Application | Material Handling & Pallet Stacking |
Design & Manufacturing Standards
- IS 11357 – Industrial TrucK
Standard Features
Structural Features
- Heavy-duty fabricated Mild Steel frame
- Reinforced mast construction
- Heavy-duty adjustable forks
- Precision welded chassis
- Compact and rigid design
- High load-bearing capacity
- Long service life
Hydraulic Features
- Heavy-duty hydraulic cylinder
- Foot pedal operated lifting
- Hand lever controlled lowering
- Smooth lifting and lowering operation
- Leak-proof hydraulic system
- Maintenance-friendly hydraulic unit
Mobility Features
- Manual push operation
- Ergonomic steering handle
- Nylon or PU steering wheels
- Smooth maneuverability
- Compact turning radius
- Suitable for narrow aisle operation
Safety Features
- Mechanical parking brake
- Overload protection valve
- Controlled lowering system
- Heavy-duty mast construction
- Adjustable forks with locking arrangement
- Factory load tested
- High safety factor
Optional Features
- Single Mast Design
- Duplex Mast Design
- Triplex Mast Design
- Straddle Leg Model
- Adjustable Fork Width
- Fixed Fork Model
- Forged Forks
- Stainless Steel (SS304) Model
- Galvanized Model
- Nylon Wheels
- Polyurethane (PU) Wheels
- Customized Fork Length
- Customized Lift Height
- Special Paint Shade
Standard Scope of Supply
- Hydraulic Manual Stacker
- Hydraulic Cylinder Assembly
- Mast Assembly
- Fork Assembly
- Steering Wheels
- Load Rollers
- Mechanical Brake System
- Fasteners & Hardware
- Operation & Maintenance Manual
- Routine Test Certificate
- Warranty Certificate
Applications
Jayco Hydraulic Stackers (Manual Operated) are widely used in:
Why Choose Jayco Hydraulic Stacker (Manual Operated)?
Technical Advantages
- Manual operation eliminates electricity requirement
- Smooth hydraulic lifting mechanism
- Heavy-duty reinforced mast construction
- Adjustable fork width for various pallet sizes
- Compact design for confined working areas
- Excellent load stability
- Easy maintenance
- Long service life
- Low operating cost
- Suitable for continuous industrial use
Frequently Asked Questions (FAQs)
A Hydraulic Stacker (Manual Operated) is a manually propelled material handling equipment that uses a hydraulic lifting mechanism to lift, stack, and transport palletized goods safely and efficiently.
Jayco Manual Hydraulic Stackers are available in capacities ranging from 500 kg to 2 Ton, with 500 kg, 1 Ton, 1.5 Ton, and 2 Ton being the most common models.
Standard lift heights include 1.6 m, 2.0 m, 2.5 m, and 3.0 m. Higher lift heights can be supplied on request.
We offer Single Mast, Duplex Mast, and Triplex Mast designs depending on the lifting height and application.
They are widely used in warehouses, logistics centers, manufacturing plants, engineering workshops, retail stores, pharmaceutical industries, food processing plants, packaging industries, and general material handling operations.
Yes. We offer customized load capacities, lift heights, fork dimensions, mast configurations, wheel types, and surface finishes to meet specific customer requirements.
Yes. Jayco provides genuine spare parts, hydraulic cylinders, wheels, seals, maintenance support, and prompt after-sales service.
Yes. Its compact design and excellent maneuverability make it ideal for warehouses and storage areas with limited aisle space.
Yes. The stacker features a simple hydraulic system, durable construction, and easily serviceable components, ensuring low maintenance and long service life.
Jayco Hydraulic Stackers are equipped with overload protection valves, controlled lowering mechanisms, mechanical parking brakes, reinforced mast construction, adjustable locking forks, durable wheel assemblies, and factory-tested hydraulic systems to ensure safe, reliable, and efficient material handling.