Stackers

Hydraulic Stacker (Manual Operated)

Jayco Hydraulic Stacker (Manual Operated) is a robust, economical, and user-friendly material handling equipment designed for lifting, stacking, transporting, and positioning palletized goods in warehouses, factories, workshops, and distribution centers. Manufactured using premium-quality Mild Steel (MS) and precision-engineered hydraulic components, our Manual Hydraulic Stackers provide smooth lifting, excellent stability, high load-bearing capacity, and long service life.

The stacker is manually propelled and hydraulically operated through a foot pedal and hand lever, making it an ideal solution where electrical power is not required. Its compact design allows easy operation in narrow aisles while ensuring safe and efficient material handling.

Jayco Manual Hydraulic Stackers are available in various lifting capacities, lift heights, and fork dimensions and can be customized to suit specific customer requirements.

Product Specifications

Parameter Specification
Product Type Hydraulic Stacker (Manual Operated)
Operation Manual Push with Hydraulic Lift
Construction Material Heavy-Duty Mild Steel (MS)
Safe Working Load (SWL) 500 kg to 2,000 kg (0.5 Ton to 2 Ton)
Standard Capacity 500 kg / 1 Ton / 1.5 Ton / 2 Ton
Maximum Lift Height Up to 3,000 mm
Standard Lift Heights 1.6 m / 2.0 m / 2.5 m / 3.0 m
Fork Length 900 mm / 1150 mm
Fork Width (Adjustable) 300 mm to 850 mm
Minimum Fork Height 85 mm
Lifting Mechanism Hydraulic Cylinder
Hydraulic Operation Foot Pedal & Hand Lever
Mast Type Single Mast / Duplex Mast
Steering Wheels Nylon / Polyurethane (PU)
Load Rollers Nylon / Polyurethane (PU)
Braking System Mechanical Parking Brake
Surface Finish Powder Coated / Epoxy Primer with Industrial PU Paint
Standard Colours Orange, Light Grey, Yellow & Black (Custom Colours Available)
Application Material Handling & Pallet Stacking

Design & Manufacturing Standards

  • IS 11357 – Industrial TrucK

Standard Features

Structural Features

  • Heavy-duty fabricated Mild Steel frame
  • Reinforced mast construction
  • Heavy-duty adjustable forks
  • Precision welded chassis
  • Compact and rigid design
  • High load-bearing capacity
  • Long service life

Hydraulic Features

  • Heavy-duty hydraulic cylinder
  • Foot pedal operated lifting
  • Hand lever controlled lowering
  • Smooth lifting and lowering operation
  • Leak-proof hydraulic system
  • Maintenance-friendly hydraulic unit

Mobility Features

  • Manual push operation
  • Ergonomic steering handle
  • Nylon or PU steering wheels
  • Smooth maneuverability
  • Compact turning radius
  • Suitable for narrow aisle operation

Safety Features

  • Mechanical parking brake
  • Overload protection valve
  • Controlled lowering system
  • Heavy-duty mast construction
  • Adjustable forks with locking arrangement
  • Factory load tested
  • High safety factor

Optional Features

  • Single Mast Design
  • Duplex Mast Design
  • Triplex Mast Design
  • Straddle Leg Model
  • Adjustable Fork Width
  • Fixed Fork Model
  • Forged Forks
  • Stainless Steel (SS304) Model
  • Galvanized Model
  • Nylon Wheels
  • Polyurethane (PU) Wheels
  • Customized Fork Length
  • Customized Lift Height
  • Special Paint Shade

Standard Scope of Supply

  • Hydraulic Manual Stacker
  • Hydraulic Cylinder Assembly
  • Mast Assembly
  • Fork Assembly
  • Steering Wheels
  • Load Rollers
  • Mechanical Brake System
  • Fasteners & Hardware
  • Operation & Maintenance Manual
  • Routine Test Certificate
  • Warranty Certificate

Applications

Jayco Hydraulic Stackers (Manual Operated) are widely used in:

Warehouses Logistics & Distribution Centers Manufacturing Industries Engineering Workshops Automobile Industries Retail Stores Supermarkets Packaging Industries Textile Industries Pharmaceutical Industries Food Processing Plants Chemical Industries Cold Storage Facilities Machine Shops Loading & Unloading Operations Material Handling Systems

Why Choose Jayco Hydraulic Stacker (Manual Operated)?

Over 40 Years of Manufacturing Experience Heavy-Duty Mild Steel Construction Smooth Hydraulic Lifting Mechanism Compact & Easy-to-Operate Design High Load Carrying Capacity Low Maintenance Cost Reliable & Durable Performance Suitable for Narrow Aisles Competitive Pricing Timely Delivery Reliable After-Sales Service Genuine Spare Parts Availability Customized Solutions for Every Application

Technical Advantages

  • Manual operation eliminates electricity requirement
  • Smooth hydraulic lifting mechanism
  • Heavy-duty reinforced mast construction
  • Adjustable fork width for various pallet sizes
  • Compact design for confined working areas
  • Excellent load stability
  • Easy maintenance
  • Long service life
  • Low operating cost
  • Suitable for continuous industrial use

Frequently Asked Questions (FAQs)

A Hydraulic Stacker (Manual Operated) is a manually propelled material handling equipment that uses a hydraulic lifting mechanism to lift, stack, and transport palletized goods safely and efficiently.

Jayco Manual Hydraulic Stackers are available in capacities ranging from 500 kg to 2 Ton, with 500 kg, 1 Ton, 1.5 Ton, and 2 Ton being the most common models.

Standard lift heights include 1.6 m, 2.0 m, 2.5 m, and 3.0 m. Higher lift heights can be supplied on request.

We offer Single Mast, Duplex Mast, and Triplex Mast designs depending on the lifting height and application.

They are widely used in warehouses, logistics centers, manufacturing plants, engineering workshops, retail stores, pharmaceutical industries, food processing plants, packaging industries, and general material handling operations.

Yes. We offer customized load capacities, lift heights, fork dimensions, mast configurations, wheel types, and surface finishes to meet specific customer requirements.

Yes. Jayco provides genuine spare parts, hydraulic cylinders, wheels, seals, maintenance support, and prompt after-sales service.

Yes. Its compact design and excellent maneuverability make it ideal for warehouses and storage areas with limited aisle space.

Yes. The stacker features a simple hydraulic system, durable construction, and easily serviceable components, ensuring low maintenance and long service life.

Jayco Hydraulic Stackers are equipped with overload protection valves, controlled lowering mechanisms, mechanical parking brakes, reinforced mast construction, adjustable locking forks, durable wheel assemblies, and factory-tested hydraulic systems to ensure safe, reliable, and efficient material handling.

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