Flameproof Wire Rope Electric Hoist
Jayco Flameproof / Explosion Proof Wire Rope Electric Hoist is specially engineered for safe, reliable, and efficient lifting operations in hazardous environments where flammable gases, vapours, dust, or explosive atmospheres may be present. Designed and manufactured using premium-quality flameproof components and advanced engineering technology, these hoists ensure maximum operational safety while delivering superior lifting performance, smooth operation, and long service life.
The hoist is equipped with a Flameproof Electric Motor, Flameproof Brake, Flameproof Electrical Control Panel, Flameproof Push Button Station, and other certified electrical components to minimize the risk of ignition in hazardous areas. It is ideally suited for Zone 1 & Zone 2 Gas Hazardous Areas and Zone 21 & Zone 22 Dust Hazardous Areas, subject to application requirements.
Jayco Flameproof Wire Rope Electric Hoists are widely used in oil & gas plants, petrochemical industries, refineries, chemical plants, pharmaceutical industries, paint manufacturing units, fertilizer plants, explosive storage facilities, and other hazardous industrial environments. Available in various lifting capacities and lifting heights, they can be customized to meet specific customer requirements.
Product Specifications
| Parameter | Specification |
|---|---|
| Product Type | Flameproof / Explosion Proof Wire Rope Electric Hoist |
| Operation | Electric Operated |
| Mounting Type | Fixed / Motorized Trolley |
| Safe Working Load (SWL) | 500 kg to 50,000 kg (0.5 Ton to 50 Ton) |
| Height of Lift | Up to 80 Meters |
| Hoisting Speed | 2 to 8 Meters/Minute |
| Cross Travel Speed | 4 to 20 Meters/Minute |
| Creep Speed | Optional |
| Duty Classification | IS 3938 / FEM Standards |
| Hoisting Motor | Flameproof Squirrel Cage Induction Motor with Electromagnetic Brake |
| Cross Travel Motor | Flameproof Squirrel Cage Induction Geared Motor |
| Motor Insulation | Class F |
| Protection Class | IP55 / IP65 / IP66 (As Required) |
| Electrical Classification | Suitable for Zone 1, Zone 2, Zone 21 & Zone 22 |
| Gas Group | IIA / IIB / IIC (As Required) |
| Temperature Class | T1 to T6 (As Required) |
| Power Supply | 415V, 3 Phase, 50 Hz AC |
| Power Supply Arrangement | Festoon Cable System |
| Control System | Flameproof Pendant Push Button Station / Optional Flameproof Radio Remote Control |
| Standard Colours | Orange, Light Grey, Yellow & Black (Custom Colours Available) |
| Application | Hazardous Area Material Handling |
Design & Manufacturing Standards
- IS 3938 – Electric Wire Rope Hoists
- IS 3177 – Electric Overhead Travelling Cranes
- IS 807 – Design, Manufacture & Erection of Cranes
- IS/IEC 60079 Series – Equipment for Explosive Atmospheres
- FEM Standards
- IEC Standards
- ISO 9001 Quality Management System
Standard Features
Mechanical Features
- Heavy-duty fabricated steel construction
- Precision-machined rope drum
- High-strength galvanized wire rope
- Heavy-duty hook block with safety latch
- Motorized trolley for smooth cross travel
- Compact and robust design
- Precision gearbox
- Long service life
Flameproof Electrical Features
- Flameproof hoisting motor
- Flameproof cross travel motor
- Flameproof electromagnetic brake
- Flameproof electrical control panel
- Flameproof pendant push button station
- Flameproof cable glands and junction boxes
- Class F insulated motors
- IP55/IP65/IP66 protection
- Reliable flameproof wiring system
Safety Features
- Fail-safe electromagnetic braking system
- Overload Protection System (Optional)
- Upper & Lower Limit Switches
- Emergency Stop Button
- Phase Failure & Phase Reversal Protection
- Thermal Overload Protection
- Hook with safety latch
- Mechanical end stops
- Spark-resistant electrical equipment
- Suitable for hazardous environments
Optional Features
- Variable Frequency Drive (VFD)
- Dual Hoisting Speed
- Dual Travel Speed
- Flameproof Wireless Radio Remote Control
- Load Limiter
- Digital Load Display
- Overload Protection System
- Anti-Collision System
- Weatherproof Outdoor Design
- Stainless Steel Wire Rope
- Marine Duty Paint System
- Customized Lifting Height
- Customized Travel Speed
- Customized Paint Shade
Standard Scope of Supply
- Flameproof Wire Rope Electric Hoist
- Motorized Trolley
- Flameproof Hoisting Motor
- Flameproof Cross Travel Motor
- Wire Rope & Rope Drum
- Hook Block
- Flameproof Electrical Control Panel
- Flameproof Pendant Push Button Station
- Festoon Cable System
- Upper & Lower Limit Switches
- Buffers & End Stops
- Operation & Maintenance Manual
- General Arrangement Drawing
- Routine Test Certificate
Applications
Jayco Flameproof / Explosion Proof Wire Rope Electric Hoists are widely used in:
Why Choose Jayco Flameproof / Explosion Proof Wire Rope Electric Hoist
Technical Advantages
- Certified flameproof electrical components
- Suitable for explosive gas and dust atmospheres
- Heavy-duty wire rope lifting mechanism
- Smooth and precise load handling
- High-strength fabricated construction
- Efficient electromagnetic braking system
- Low power consumption
- Quiet and vibration-free operation
- Long operating life
- Suitable for continuous industrial duty
Frequently Asked Questions (FAQs)
A Flameproof / Explosion Proof Wire Rope Electric Hoist is a specially designed lifting device equipped with certified flameproof electrical components to safely operate in hazardous areas where explosive gases, vapours, or combustible dust may be present.
Jayco Flameproof Wire Rope Electric Hoists are available in capacities ranging from 500 kg (0.5 Ton) to 50 Ton. Higher capacities can be supplied upon request.
Our hoists can be designed for Zone 1 & Zone 2 Gas Hazardous Areas and Zone 21 & Zone 22 Dust Hazardous Areas, depending on the site classification and customer requirements.
Yes. We offer customized lifting capacities, lifting heights, travel speeds, hazardous area classifications, gas groups, temperature classes, control systems, and electrical configurations.
These hoists are widely used in oil & gas industries, refineries, petrochemical plants, chemical industries, pharmaceutical plants, fertilizer plants, paint manufacturing units, fuel depots, offshore platforms, and other hazardous process industries.
The hoist can be operated using a Flameproof Pendant Push Button Station or an optional Flameproof Wireless Radio Remote Control.
Yes. Jayco provides installation, testing, commissioning, operator training, and complete technical support for hazardous area applications.
Yes. We provide genuine flameproof spare parts and prompt after-sales service to ensure reliable and uninterrupted operation.
Yes. Jayco Flameproof Wire Rope Electric Hoists are available in fixed, push-pull trolley, geared trolley, and motorized trolley configurations to suit different applications.
Jayco Flameproof Wire Rope Electric Hoists are equipped with certified flameproof motors, flameproof control panels, electromagnetic brakes, overload protection options, upper and lower limit switches, emergency stop functions, thermal overload protection, and heavy-duty mechanical components to ensure safe, reliable, and efficient lifting in hazardous environments.
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