HOT Crane
Jayco HOT Crane (Hand Operated Overhead Traveling Crane) is a manually operated, economical, and dependable material handling solution designed for lifting and transporting loads in areas where electrical power is unavailable or where lifting operations are infrequent. Built with premium-quality materials and precision engineering, Jayco HOT Cranes offer smooth manual operation, robust construction, low maintenance, and long service life.
The crane consists of a single or double girder bridge, manually operated end carriages, and a Chain Pulley Block with Geared Trolley for effortless lifting and horizontal movement. It is ideal for workshops, warehouses, maintenance facilities, fabrication units, and industrial plants requiring safe and reliable manual material handling.
Jayco HOT Cranes are available in a wide range of lifting capacities, spans, and lifting heights and can be customized to meet specific customer requirements.
Product Specifications
| Parameter | Specification |
|---|---|
| Product Type | HOT Crane (Hand Operated Overhead Traveling Crane) |
| Crane Type | Manual Overhead Traveling Crane |
| Operation | Manual Operation |
| Hoist Type | Chain Pulley Block with Geared Trolley |
| Safe Working Load (SWL) | 500 kg to 20,000 kg (0.5 Ton to 20 Ton) |
| Span | Up to 20 Meters |
| Height of Lift | Up to 20 Meters |
| Hoisting Operation | Manual Hand Chain |
| Cross Travel | Manual Geared Trolley |
| Long Travel | Manual Chain Wheel Drive |
| Duty Classification | IS 3177 / IS 807 |
| Bridge Construction | Fabricated Box Girder / Rolled Steel Section |
| End Carriages | Heavy-Duty Manual End Carriages |
| Load Chain | Alloy Steel, Heat Treated |
| Hook | Forged Alloy Steel Hook with Safety Latch |
| Bearings | Heavy-Duty Anti-Friction Bearings |
| Standard Colours | Orange, Light Grey, Yellow & Black (Custom Colours Available) |
| Application | Manual Material Handling |
Design & Manufacturing Standards
- IS 3177 – Code of Practice for Overhead Travelling Cranes
- IS 807 – Design, Manufacture & Erection of Cranes
- IS 3832 – Manual Chain Pulley Blocks
- FEM Standards (where applicable)
- ISO 9001 Quality Management System
Standard Features
Mechanical Features
- Heavy-duty fabricated bridge girder
- Precision-machined end carriages
- Manual geared trolley
- Smooth manual long travel mechanism
- Heavy-duty chain pulley block
- Heat-treated alloy steel load chain
- Forged hook with safety latch
- Heavy-duty wheel assemblies
- Compact and robust construction
- Long service life
Operational Features
- Manual lifting operation
- Smooth manual cross travel
- Easy manual long travel
- Precise load positioning
- No electrical power required
- Suitable for indoor and outdoor use
Safety Features
- Forged safety hook with latch
- Heat-treated alloy steel load chain
- Heavy-duty geared mechanism
- Mechanical end stops
- Precision wheel alignment
- Reliable manual braking through self-locking gear mechanism
Optional Features
- Single Girder or Double Girder Construction
- Increased Lift Height
- Stainless Steel Load Chain
- Spark Resistant Components
- Corrosion Resistant Paint System
- Outdoor Weatherproof Finish
- Customized Span
- Customized Paint Shade
- Special Hook Attachments
- Low Headroom Configuration
Standard Scope of Supply
- Bridge Girder
- End Carriages
- Chain Pulley Block
- Geared Trolley
- Manual Long Travel Mechanism
- Hand Chains
- Forged Hook Block
- Load Chain
- Buffers & End Stops
- General Arrangement Drawing
- Operation & Maintenance Manual
- Test Certificate
Applications
Jayco HOT Cranes are widely used in:
Why Choose Jayco HOT Crane?
Technical Advantages
- Ideal for locations without electricity
- Smooth manual hoisting and travel
- Precision load handling
- Heavy-duty geared drive mechanism
- Compact and robust design
- Low operating cost
- Minimal maintenance requirements
- Long equipment life
- Easy installation
- Suitable for continuous manual operation
Frequently Asked Questions (FAQs)
A HOT (Hand Operated Overhead Traveling) Crane is a manually operated overhead crane that uses a Chain Pulley Block with Geared Trolley for lifting and transporting materials without the need for electrical power.
Jayco HOT Cranes are available in capacities ranging from 500 kg (0.5 Ton) to 20 Ton. Higher capacities can be designed based on application requirements.
HOT Cranes are widely used in engineering workshops, warehouses, fabrication units, maintenance shops, manufacturing plants, and locations where power supply is unavailable or lifting operations are occasional.
Yes. We offer customized lifting capacities, spans, lifting heights, girder configurations, and special design features to suit customer requirements.
- No electricity required
- Economical operation
- Low maintenance
- Easy installation
- Reliable manual operation
- Long service life
- Safe and efficient material handling
Jayco HOT Cranes are equipped with Manual Chain Pulley Blocks and Geared Trolleys for smooth lifting and horizontal travel.
Yes. Jayco provides installation guidance, testing, commissioning assistance, and complete technical support.
Yes. We supply genuine spare parts, including chain pulley blocks, geared trolleys, load chains, hooks, wheels, bearings, and other crane components.
Yes. Outdoor-duty HOT Cranes can be supplied with corrosion-resistant paint systems and weather-resistant components.
Jayco HOT Cranes are equipped with heat-treated alloy steel load chains, forged hooks with safety latches, self-locking geared mechanisms, heavy-duty wheel assemblies, and mechanical end stops, ensuring safe, reliable, and efficient manual lifting operations.
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