Geared Trolley Chain Block
Jayco Chain Pulley Block with Geared Trolley is a heavy-duty, manually operated lifting and traversing solution designed for safe, efficient, and precise material handling in industrial environments. The unit combines a high-performance Chain Pulley Block with a Manual Geared Trolley, allowing both vertical lifting and smooth horizontal movement of loads along an overhead beam.
Manufactured using premium-quality materials and precision-engineered components, Jayco Chain Pulley Blocks with Geared Trolleys provide exceptional durability, smooth operation, high mechanical efficiency, and long service life. The geared trolley enables effortless manual travel of heavy loads with minimal operating effort while ensuring accurate load positioning.
Available in Mild Steel (MS) and Stainless Steel 304 (SS304) construction, Jayco Chain Pulley Blocks with Geared Trolleys are suitable for general industrial applications as well as hygienic and corrosive environments such as food processing, pharmaceutical, dairy, chemical, and marine industries.
Designed in accordance with IS 3832, our Chain Pulley Blocks with Geared Trolleys are available in various lifting capacities, beam widths, and lifting heights and can be customized to suit specific customer requirements.
Product Specifications
| Parameter | Specification |
|---|---|
| Product Type | Chain Pulley Block with Geared Trolley |
| Operation | Manual Hand Chain Operated |
| Trolley Type | Manual Geared Trolley |
| Construction Material | Mild Steel (MS) / Stainless Steel 304 (SS304) |
| Safe Working Load (SWL) | 500 kg to 10,000 kg (0.5 Ton to 10 Ton) |
| Standard Lift | 3, 6, 9 & 12 Meters |
| Maximum Lift | Up to 30 Meters (Custom Available) |
| Travel Operation | Manual Hand Chain Driven |
| Travel Direction | Forward & Reverse |
| Beam Compatibility | ISMB / ISWB / RSJ / Universal Beam |
| Beam Width | Adjustable as per Beam Size |
| Load Chain | Grade 80 / Grade 100 Alloy Steel, Heat Treated |
| Hand Chain | Zinc Plated Steel / Stainless Steel (Optional) |
| Hooks | Forged Alloy Steel with Safety Latch |
| Trolley Wheels | Precision Machined Steel Wheels |
| Wheel Bearings | Heavy-Duty Ball Bearings |
| Gear Material | Heat-Treated Alloy Steel |
| Brake System | Automatic Mechanical Load Holding Brake |
| Safety Factor | As per IS Standards |
| Surface Finish | Powder Coated (MS) / Natural SS Finish (SS304) |
| Standard Colours | Orange, Yellow, Grey & Black (MS) / Natural Stainless Steel (SS304) |
| Application | Manual Lifting & Horizontal Material Handling |
Design & Manufacturing Standards
- IS 3832 – Chain Pulley Blocks
- IS 6216 – Alloy Steel Load Chains
- IS 807 – Structural Requirements (Applicable)
Available Material Options
Mild Steel (MS)
Recommended for:
- Engineering Industries
- Fabrication Workshops
- Warehouses
- Automobile Industries
- Steel Plants
- Cement Plants
- Construction Sites
- Power Plants
- Machine Shops
Advantages
- Economical
- Heavy-duty construction
- High mechanical strength
- Powder-coated finish
- Easy maintenance
- Long service life
Stainless Steel 304 (SS304)
Recommended for:
- Pharmaceutical Industries
- Food Processing Plants
- Dairy Industries
- Beverage Industries
- Chemical Plants
- Marine Industries
- Offshore Applications
- Clean Rooms
- Hygienic Manufacturing Areas
Advantages
- Excellent corrosion resistance
- Rust-proof construction
- Hygienic design
- Wash-down suitable
- Long service life
- Attractive stainless steel finish
Standard Features
Chain Pulley Block Features
- Heavy-duty steel body construction
- Compact and lightweight design
- Precision-machined load sheave
- Grade 80 / Grade 100 alloy steel load chain
- Heat-treated gear train
- Automatic load-holding brake
- Forged upper and lower hooks
- Smooth lifting and lowering operation
- Long service life
Geared Trolley Features
- Heavy-duty fabricated side plates
- Adjustable beam width
- Precision-machined trolley wheels
- Anti-drop side plates
- Smooth rolling bearings
- Hand chain operated travel mechanism
- Heat-treated alloy steel gears
- Low rolling resistance
- Accurate load positioning
- Robust wheel assembly
Mechanical Features
- Compact integrated design
- High mechanical efficiency
- Smooth lifting and horizontal travel
- Heavy-duty gear mechanism
- Precision chain guidance
- Durable wheel assembly
- Easy installation
- Suitable for continuous industrial duty
Safety Features
- Automatic mechanical load-holding brake
- Double pawl braking mechanism
- Forged alloy steel hooks
- Safety hook latches
- Anti-drop trolley side plates
- Heavy-duty wheel flanges
- Precision chain guide
- Factory load tested
- High safety factor
- Reliable manual operation
Optional Features
- Stainless Steel Hand Chain
- Stainless Steel Hooks
- SS316 Construction
- Spark Resistant Construction
- Corrosion Resistant Finish
- Marine Duty Design
- Food Grade Finish
- Extended Lift Heights
- Low Headroom Trolley
- Customized Beam Width
- Anti-Corrosion Coating
- Name Plate Branding
- Customized Paint Shade
Standard Scope of Supply
- Chain Pulley Block
- Manual Geared Trolley
- Upper Suspension Assembly
- Heat-Treated Alloy Steel Load Chain
- Hand Chain for Hoisting
- Hand Chain for Trolley Travel
- Forged Hooks with Safety Latches
- Mechanical Brake Assembly
- Operating Instructions
- Routine Test Certificate
- Warranty Certificate
Applications
Jayco Chain Pulley Blocks with Geared Trolleys are widely used in:
Why Choose Jayco Chain Pulley Block with Geared Trolley?
Technical Advantages
- Simultaneous lifting and horizontal travel
- Adjustable trolley for different beam sizes
- Smooth and accurate load movement
- Minimum manual operating effort
- Heavy-duty alloy steel load chain
- Precision-machined gear train
- Excellent stability during travel
- Corrosion-resistant finish
- Easy installation and maintenance
- Long operating life
- Suitable for continuous industrial operation
Frequently Asked Questions (FAQs)
A Chain Pulley Block with Geared Trolley is a manually operated lifting system that combines a chain pulley block with a hand chain-driven geared trolley, allowing both vertical lifting and horizontal movement of loads along an overhead beam.
Jayco models are available in Mild Steel (MS) and Stainless Steel 304 (SS304). SS316 construction can also be supplied for highly corrosive or hygienic applications.
Standard capacities range from 0.5 Ton to 10 Ton. Higher capacities can be manufactured on request.
Yes. The geared trolley features an adjustable beam width and can be configured to suit ISMB, ISWB, RSJ, Universal Beams, and other standard beam sections.
Standard lifting heights are 3, 6, 9, and 12 meters. Customized lifting heights up to 30 meters or more are available.
They are widely used in manufacturing plants, engineering workshops, warehouses, fabrication shops, construction sites, power plants, steel plants, food processing units, pharmaceutical industries, shipyards, and maintenance departments.
The equipment includes an automatic mechanical load-holding brake, double pawl braking mechanism, forged hooks with safety latches, anti-drop trolley side plates, heavy-duty wheel flanges, precision chain guides, and factory load testing for safe and reliable operation.
Yes. We offer customized lifting capacities, lifting heights, beam widths, low headroom designs, stainless steel construction, marine-duty versions, and special finishes to suit customer requirements.
Yes. Jayco supplies genuine spare parts, maintenance support, inspection services, and prompt after-sales assistance to ensure reliable long-term performance.
Jayco Chain Pulley Blocks with Geared Trolleys combine heavy-duty construction, premium-quality components, smooth lifting and travel, high safety standards, low maintenance, long service life, and dependable after-sales support, making them an ideal solution for manual material handling across a wide range of industries.
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