Hydraulic Stacker (Battery Operated / Electric Operated)
Jayco Hydraulic Stacker (Battery Operated / Electric Operated) is a high-performance material handling solution designed for efficient lifting, stacking, and transporting palletized goods in warehouses, factories, logistics centers, and industrial facilities. Manufactured using premium-quality Mild Steel (MS) and advanced hydraulic and electrical components, our stackers deliver smooth lifting, precise load handling, high operational safety, and reliable performance.
Available in Semi-Electric (Battery Operated Lift with Manual Travel) and Fully Electric (Battery Operated Lift & Travel) models, Jayco Hydraulic Stackers are ideal for intensive material handling operations where productivity, operator comfort, and reduced manual effort are essential.
Our Battery Operated & Electric Stackers are available in various load capacities, lift heights, mast configurations, and battery options and can be customized to meet specific customer requirements.
Product Specifications
| Parameter | Specification |
|---|---|
| Product Type | Hydraulic Stacker (Battery Operated / Electric Operated) |
| Operation | Semi-Electric / Fully Electric |
| Construction Material | Heavy-Duty Mild Steel (MS) |
| Safe Working Load (SWL) | 500 kg to 3,000 kg (0.5 Ton to 3 Ton) |
| Standard Capacity | 500 kg / 1 Ton / 1.5 Ton / 2 Ton / 3 Ton |
| Maximum Lift Height | Up to 6,000 mm |
| Standard Lift Heights | 1.6 m / 2.0 m / 2.5 m / 3.0 m / 4.5 m |
| Fork Length | 900 mm / 1150 mm |
| Fork Width (Adjustable) | 300 mm to 850 mm |
| Minimum Fork Height | 85 mm |
| Lifting Mechanism | Electro-Hydraulic Cylinder |
| Mast Type | Single Mast / Duplex Mast / Triplex Mast |
| Drive Type | Manual Travel (Semi-Electric) / Electric Travel (Fully Electric) |
| Lift Motor | DC Electric Motor |
| Travel Motor | DC AC Geared Motor (Fully Electric) |
| Battery | Maintenance-Free Tubular / Lead Acid / Lithium-Ion |
| Battery Voltage | 24V / 48V (Model Dependent) |
| Battery Charger | Automatic Smart Charger |
| Steering Wheels | Polyurethane (PU) |
| Load Rollers | Polyurethane (PU) |
| Braking System | Electromagnetic Brake |
| Power Supply | Rechargeable Battery |
| Control System | Ergonomic Handle with Lift, Lower & Travel Controls |
| Surface Finish | Powder Coated / Epoxy Primer with Industrial PU Paint |
| Standard Colours | Orange, Light Grey, Yellow & Black (Custom Colours Available) |
| Application | Material Handling & Pallet Stacking |
Design & Manufacturing Standards
- IS 11357 – Industrial Trucks
Standard Features
Structural Features
- Heavy-duty fabricated Mild Steel frame
- Reinforced mast construction
- Heavy-duty adjustable forks
- Precision welded chassis
- Compact and robust design
- High load-bearing capacity
- Long service life
Hydraulic Features
- Electro-hydraulic lifting system
- Heavy-duty hydraulic cylinder
- Smooth lifting and lowering operation
- Leak-proof hydraulic unit
- High lifting efficiency
- Maintenance-friendly hydraulic system
Electrical Features
- Battery-operated lifting system
- Electric travel drive (Fully Electric Model)
- Heavy-duty DC motor
- Intelligent battery charger
- Maintenance-free battery options
- Battery discharge indicator
- Low-voltage protection
- Energy-efficient electrical system
Mobility Features
- Smooth electric travel (Fully Electric Model)
- Compact turning radius
- Ergonomic steering handle
- Heavy-duty PU wheels
- Excellent maneuverability
- Suitable for narrow aisle operation
Safety Features
- Electromagnetic braking system
- Overload protection
- Emergency stop button
- Controlled lowering valve
- Fork safety guard
- Anti-roll back system
- Parking brake
- Factory load tested
- High safety factor
Optional Features
- Semi-Electric Model
- Fully Electric Model
- Lithium-Ion Battery
- Lead Acid Battery
- Single Mast
- Duplex Mast
- Triplex Mast
- Straddle Leg Design
- Adjustable Fork Width
- Side Shift Attachment
- Load Backrest Extension
- Fork Positioner
- Digital Battery Indicator
- Fork Camera
- Customized Lift Height
- Customized Fork Dimensions
- Special Paint Shade
Standard Scope of Supply
- Hydraulic Stacker
- Mast Assembly
- Fork Assembly
- Electro-Hydraulic Power Unit
- Lift Motor
- Travel Motor (Fully Electric Model)
- Rechargeable Battery
- Battery Charger
- PU Wheels
- Electromagnetic Brake System
- Control Handle
- Operation & Maintenance Manual
- Routine Test Certificate
- Warranty Certificate
Applications
Jayco Hydraulic Stackers are widely used in:
Why Choose Jayco Hydraulic Stacker?
Technical Advantages
- Smooth electro-hydraulic lifting mechanism
- Battery-powered operation reduces manual effort
- Electric travel for higher productivity (Fully Electric Model)
- Compact design for narrow aisle operation
- Heavy-duty mast construction
- Precision load handling
- Long battery operating time
- Low operating and maintenance cost
- Quiet and emission-free operation
- Suitable for continuous industrial use
Frequently Asked Questions (FAQs)
A Battery Operated & Electric Hydraulic Stacker is a pallet handling equipment that uses an electro-hydraulic lifting system to lift and stack materials. It is available as a Semi-Electric model (electric lifting with manual travel) or a Fully Electric model (electric lifting and electric travel).
Jayco Hydraulic Stackers are available in capacities ranging from 500 kg to 3 Ton, with 1 Ton, 1.5 Ton, 2 Ton, and 3 Ton being the most common models.
Standard lift heights include 1.6 m, 2.0 m, 2.5 m, 3.0 m, 4.5 m, and 6.0 m. Customized lifting heights can also be provided.
- Semi-Electric Stacker: Electric lifting with manual pushing/pulling.
- Fully Electric Stacker: Electric lifting and battery-powered travel for maximum productivity.
They are widely used in warehouses, logistics centers, manufacturing plants, pharmaceutical industries, food processing plants, retail warehouses, cold storage facilities, and general material handling operations.
We offer Lead Acid, Maintenance-Free, and Lithium-Ion Battery options based on the customer's application and operating requirements.
Yes. We offer customized capacities, lift heights, mast configurations, fork dimensions, battery types, and optional attachments to meet specific customer requirements.
Yes. Jayco provides installation support, commissioning, operator training, preventive maintenance, genuine spare parts, and prompt after-sales service.
Yes. Its compact design, excellent maneuverability, and electric drive system make it ideal for operation in narrow warehouse aisles and confined spaces.
Jayco Hydraulic Stackers are equipped with electromagnetic brakes, overload protection, emergency stop buttons, anti-roll back systems, controlled lowering valves, parking brakes, reinforced mast construction, and factory-tested safety systems to ensure safe, reliable, and efficient material handling.
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